- K. Sinha and A. Subash Babu
International Journal of Quality & Reliability Management
1998, Vol. 15, No. 8/9, P. 844-859
1) Introduction
- a) Supply Chain Management and Quality Customer Service
- i) Supply chains can improve customer service quality
- ii) Action centers at each level help to improve quality
iii) Quality should not necessarily be measured by volume of customers, but rather by the customer’s level of satisfaction
- b) New Performance Metric: Depot Service Index (DSI)
- i) Create a meaningful assessment of how the customer is served
- ii) How the system’s performance can be measured
2) Data collection and preliminary analysis
- a) Existing Measurements
- i) Two types:
(1) Fraction of overall demand satisfied during the month
(2) Overall system inventory
- ii) Problems:
(1) Forced management to look inward rather than outward at customer satisfaction
(2) Focused only on monthly performance
(3) Paid too much attention to larger requirements of larger depots
- b) Introduction of new metric: Depot Service Index (DSI)
- i) In addition to existing measures (complementary)
- ii) Benefits
(1) More concern for customers
(2) Small depots are effectively reflected and measured
(3) Captures the success rate of product-depot combinations that were fully satisfied
iii) Calculation
(1) Orders classified as HITS and MISSES
(2) DSI = Number of HITs / Total number of orders
3) Statistical Analysis
- a) Three time-related factors
- i) Time gap between forecast period and demand period (Significant)
- ii) Seasonal demand fluctuations
iii) Disruptions in network
- b) Six Depot-specific factors
- i) Distance between depot and plants (Significant)
- ii) Length of transit time (Significant)
iii) Variability in transit time
- iv) Number of consignments (Significant)
- v) Quantum of sales (Significant)
- vi) Requirements of “entry permit” for dispatches
4) Impact of Policies on Customer Service
- a) Strategic Decisions
- i) Restructuring decisions: opening, closing or shifting of depots
- ii) Management should try to bring down transit time from plants to depots to increase DSI
iii) Merging of two smaller plants to increase sales will increase DSI
- b) Operational Decisions
- i) Management should try to bring down transit time from plants to depots to increase DSI
- ii) Merging of two smaller plants to increase sales will increase DSI
- c) Tactical Decisions
- i) Management should try to bring down transit time from plants to depots to increase DSI
- ii) Merging of two smaller plants to increase sales will increase DSI
- d) Overall
- i) All three cases show the importance of increasing sales per depot and reducing transit time.
5) Possible Improvements
- a) Contract only one transporter on each route in order to forge more effective/efficient relationships
- b) Create a hub and spoke system to service depots more effectively
- c) Depots to estimate demand on a rolling basis rather than once a month to improve time lag